Developing a product with custom electronics involves much more than designing a board or programming a microcontroller. It requires coordinating multiple disciplines—electronics, mechanics, firmware, and industrial design—under a clear, production-oriented methodology.
At I-MAS, we offer a comprehensive end-to-end electronic development approach, supporting startups and industrial companies from concept to mass production.
Definition of the concept and technical specifications
Every custom industrial hardware project begins with a solid definition phase. This is where the product’s functional objectives, conditions of use, electrical requirements, working environment, and cost and size limits are established. Connectivity (WiFi, Bluetooth, LoRa, or NB-IoT) is also defined according to the project’s needs, especially if it is an industrial IoT-oriented development.
In this initial stage, the system architecture is decided and the foundations are laid for agile and scalable development.
Electronic design and PCB design
The next step is the design of custom electronics. The appropriate components (microcontrollers, sensors, power supplies, communication interfaces) are selected and the electrical diagram is drawn up. Subsequently, the PCB (Printed Circuit Board) is developed, taking care of signal routing, thermal management, and the physical layout of the components to ensure stability and performance.
At I-MAS, we integrate assembly and production criteria from the outset, ensuring that the electronic design is ready for future electronic manufacturing without the need for major modifications.
Embedded firmware development
The firmware is the brain of the system. During this phase, the microcontroller is programmed to manage sensors, actuators, and communications, ensuring that the device performs its functions accurately and energy efficiently.
Our electronics team develops optimized embedded firmware that can be adapted to different communication protocols and architectures, allowing products to be easily integrated into industrial IoT environments or cloud platforms.
Coordinated hardware and software development reduces validation times and improves overall product reliability.
Electronic prototyping and functional validation
Before mass production, electronic prototypes are made to verify that the product meets technical and user requirements. In this phase, electrical, thermal, and communication parameters are validated, and stress and consumption tests are performed.
In the I-MAS laboratory, our team performs adjustments, measurements, and tests to ensure stable operation before moving on to production. Electronic prototyping allows us to identify design improvements, optimize costs, and ensure that the final version complies with industry standards.
Mechanical integration and industrial design
Electronics must coexist with their mechanical surroundings. That is why we work in parallel with the industrial design department to integrate the
The result is a product that strikes a balance between engineering, aesthetics, and usability.
CE/FCC certification and electronic quality control
Compliance with regulations is essential for marketing an electronic product. At this stage, electromagnetic compatibility (EMC), electrical safety, and radio frequency tests are performed, which are necessary to obtain CE (Europe) and FCC (USA) certifications.
In addition, at I-MAS we implement electronic quality control processes that guarantee the traceability, repeatability, and reliability of each unit manufactured. The goal is for the product to reach the market meeting the highest standards of safety and performance.
Electronics manufacturing and industrialization at I-MAS
With the design validated and certified, it is time to move on to industrialization. Here, the assembly, testing, calibration, and quality control processes are defined. Procedures are documented, times are optimized, and supply chains are established.
In short, we can say that developing an electronic product from scratch requires a global vision and multidisciplinary experience. From the initial definition to certification, each phase requires precision, methodology, and coordination between teams.
At I-MAS, we offer end-to-end electronic development solutions, combining electronic engineering, embedded firmware, PCB design, electronic prototyping, and CE/FCC certification.
If your company is looking for electronic solutions for industry or a partner capable of transforming an idea into a real product, contact us and discover how to turn your project into a tangible success.
